RAM Additive Machinery

Additive manufacture has stolen the limelight in the past few years but has been here for longer than you may think. (1970’s concept, 1980’s developed) The apprehension behind the moves to additive are not unfounded, the processes need to be perfected, proven and tested to suit all applications. But this has been and is being done now, so the adoption of these techniques can now be implemented, and we can help with some of today’s cutting-edge technologies!

Our process is not a simple sale and leave you to it, we have the framework in place to work with you every step of the way. We realised that the “unknown” is daunting, so we have partners and testing facilities to work on these projects with us from start to finish. We offer additive manufacture machinery that can be purchased ready to go, but we have other options too. There is also the misconception that this is “too expensive” … what if you added it to an existing machine…

Additive Series

Hybrid Manufacturing
- Dockable LMD

CNC + 3D Printing = HYBRID

Hybrid Manufacturing Technologies is the pioneer and leader of integrating industrial metal 3D printing (also known as Additive Manufacturing, AM) into mainstream CNC machines. Tool changeable AMBIT™ metal deposition heads provide a practical means of automating changeover between deposition and milling in a single machine. This enables the creation of unique hybrid parts that are not achievable using either technology independently.

HYBRID is about making Additive available to ALL manufacturers. Fit it to existing machinery or a new machine that you are buying rather than buying bespoke.

Equipment Specifications

CAPACITY

Build Space: Limited only by machine selection

Build Volume: Limited only by machine selection

MATERIALS

Substrate Type: Powder

Mix Method: Ambit Controlled Hoppers

Materials: Nickel, Iron and Cobalt based alloys (Inconel, Stellite, SS316, P20, 17-4PH, Bronze, Carbide Alloys, Rockit 401…..)

OPTIONS

4th axis, Trunnions, Robots, Probing, Eddy Current Testers…

*accuracy and repeatability to suit application requirements

VIDEO LINKS

Hybrid Overview: https://youtu.be/2eZgnRxL_7Q

Repair a Turbine Blade: https://youtu.be/CZtBQloXWh8

Gear repair: https://youtu.be/KV9C-CaZyqU

AFRC Explanation and visuals: https://youtu.be/eugZJgUcKrE

Hybrid Manufacturing
- Dockable PE (Polymer Extrusion)

CNC + 3D Printing = HYBRID

For decades, material extrusion (including Fused Deposition Modelling, FDM®) of thermoplastics has been accomplished using fine extrusion of heated polymer filament. This approach prioritizes relatively high detail and surface fidelity (minimized “stairstepping” effect) in exchange for relatively low deposition rates. In contrast, the AMBIT™ PE-1 pellet-fed polymer extrusion head offers up to a 200x increase in volumetric deposition rate for rapidly producing “near net” shapes.

HYBRID is about making Additive available to ALL manufacturers. Fit it to existing machinery or a new machine that you are buying rather than buying bespoke.

Equipment Specifications

CAPACITY

Build Space: Limited only by machine selection

Build Volume: Limited only by machine selection

MATERIALS

Substrate Type: Pellets

Mix Method: Delivery system depending on required rate of production

Materials: Polymers

OPTIONS

4th axis, Trunnions, Robots, Probing…

*accuracy and repeatability to suit application requirements

VIDEO LINKS

Polymer Extrusion: https://youtu.be/H3ZASPGmNM0

(200x faster than desktop printing)

MELD

Fewer steps. Better results.

High material throughput is one of the greatest advantages of MELD. Because of our machines’ large size, they can deposit a wide array of metals at rates that are unmatched by any other metal additive process. In most cases, the MELD process can deposit material at least 10 times faster than other metal additive processes. Unlike parts made with other processes, once the “MELDed” material is deposited, the process is over.

MELD deposition has no material limitations and has no post-processes to prepare the material. You deposit, then You machine!

Equipment Specifications

CAPACITY

Build Space: 914x305x305 – 2,100×1,100×1,000

Build Volume: 0.08m3 – 2.3m3

MATERIALS

Substrate Type: Solid Metal Bar

“MELDed” materials (so far): Alu/Copper/Steel/Magnesium/Titanium/Nickel Alu Bronze

TABLE

Dimensions: 1,067×458 – 2,200×1,092

OPTIONS

4th axis, Trunnions, Probing……

*accuracy and repeatability to suit application requirements

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